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DIE CUTCOMPONENT

Automotive & Transport

The automobile and transport industry (air, train, bus tramway and metro) is constantly evolving.
GERGONNE is a major player as tier 1, 2 or 3 OE manufacturer.

Our production sites, always very close to our customers (in France, Spain, Mexico and Slovakia) are all IATF 16949 certified. This global and strategic positioning enables us to respond positively to the requests of all our customers looking for global partners.

Beyond its geographical position, GERGONNE strives to provide its transport sector customers with expertise in these two skill areas : automotive die cut parts and adhesive tape manufacture.

Each of our HR based units is fully integrated and has the necessary support functions in-house to operate smoothly (design office, quality department).

We aim for a global presence but concentrate on providing the best possible service locally.

 

UNDERSTANDING STRESS REQUIREMENTS

Our 30 years of experience in this market has given us a good understanding of customers' specifications and their requirements :    

  • Outdoor weather conditions (humidity, U.V.)   
  • Low to high temperatures   
  • Exposure to chemical products (hydrocarbons, cleaning products, etc)   
  • Physical stresses (vibrations, shearing)   
  • Low surface energy substrates (wettability)   
  • Volatile organic components (VOC)   
  • Fire / smoke regulations

See some examples of our solutions for the automobile and transport industries :

BADGE-MOUNTING ADHESIVE OR OTHER COMPONENTS ON BODYWORK
BADGE-MOUNTING ADHESIVE OR OTHER COMPONENTS ON BODYWORK_1 BADGE-MOUNTING ADHESIVE OR OTHER COMPONENTS ON BODYWORK_2

> Characteristics of our die-cutting solution 

  • Outdoor weather conditions (humidity, U.V.) 
  • Exposure to chemical products (hydrocarbons, cleaning products)  
  • Double-sided adhesive foam tape 
  • 100% camera control of parts 
SURFACE PROTECTION FILM
SURFACE PROTECTION FILM_1 SURFACE PROTECTION FILM_2

> Characteristics of our die-cutting solution

  • Single-sided polyester coloured adhesive tape
  • Surface protection
  • Removable adhesive : leaves no trace
SEALING GASKET
SEALING GASKET_1

> Characteristics of our die-cutting solution

  • EPDM cellular rubber die cut, adhesive on one side
  • Watertight
  • Automatic waste removal, white material for camera detection
REAR LIGHT SEALING
REAR LIGHT SEALING_1 REAR LIGHT SEALING_2

> Characteristics of our die-cutting solution

  • EPDM cellular rubber die cut, adhesive on one side (double-sided adhesive tape, non-woven backing)
  • Watertight
FELT FOR CD PLAYER
FELT FOR CD PLAYER_1 FELT FOR CD PLAYER_2

> Characteristics of our die-cutting solution

  • Specific non-woven + PET foil 175 µm
  • Dust-proof
  • Synchronised rotary die-cutting
VIBRATION-PROOFING FELT
VIBRATION-PROOFING FELT_1 VIBRATION-PROOFING FELT_2

> Characteristics of our die-cutting solution

  • PES non-woven
  • Anti-vibration-proof in head rest
NOISE INSULATION FELT
NOISE INSULATION FELT_1

> Characteristics of our die-cutting solution

  • Agglomerated felt
  • Sound proofing
  • Fire-proof
SEALING WASHERS FOR BUMPERS
SEALING WASHERS FOR BUMPERS_1

> Characteristics of our die-cutting solution

  • EPDM semi-closed cellular rubber die cut, adhesive on one side
  • Watertight
  • A specific high thickness adhesive tape (PET 100 µm carrier) to facilitate the customer's handling of the part
  • Kit presentation
AIR VENT SEALING
AIR VENT SEALING_1 AIR VENT SEALING_2

> Characteristics of our die-cutting solution

  • Polyurethane foam, adhesive on one side
  • Sealing
  • Individual unit presentation with fingerlift tab (kiss-cut)
THIRD BREAK LIGHT GASKET
THIRD BREAK LIGHT GASKET_1 THIRD BREAK LIGHT GASKET_2

> Characteristics of our die-cutting solution

  • Adhesive cellular rubber on one side
  • Watertight
  • High dimensional accuracy required
NOISE-DAMPING ADHESIVE FELT

> Characteristics of our die-cutting solution  

  • PES non-woven felt, adhesive on one side  
  • Noise-damping  
  • High-performance adhesive tape, resistant to 150°C
ADHESIVE MOUNTING
ADHESIVE MOUNTING_1

> Characteristics of our die-cutting solution

  • Adhesive acrylic foam
  • Mounting
  • Fingerlift tab
AUTOMOBILE INTERIOR TRIM
AUTOMOBILE INTERIOR TRIM_1

> Characteristics of our die-cutting solution

  • Artificial leather
  • Trim (steering column)
STEERING WHEEL ROTARY SEAL
STEERING WHEEL ROTARY SEAL_1

> Characteristics of our die-cutting solution

  • Non-woven, adhesive on one side
  • Steering column rotary seal
  • Polyester film on the upper side of the part to ensure optimum slippage