Gergonne Industrie
Die cut component
Expert in industrial adhesive tapes and customized die-cutting
GERGONNE is French leader in the manufacturing and converting of technical adhesive tapes. As industry specialists, we design cutting solutions for adhesive and non-adhesive parts using state-of-the-art machinery, ensuring performance and precision.
Industrial laminating
With over 50 years of expertise, GERGONNE specializes in laminating operations for manufacturers seeking to integrate a high-performance self-adhesive solution onto their own materials.
– Materials processed: We process flexible materials in rolls as well as rigid materials in sheets, adapting to all technical requirements.
– Sourcing and processing: whether you supply the raw material or we source it, we ensure its conversion into a self-adhesive material using a technical adhesive that strictly complies with your specifications.
Adhesive lamination capabilities:
– laminating width up to 2050 mm
– single-sided or double-sided adhesive application
– high-precision, consistent application
– custom-width slitting
The GERGONNE advantage: outsourcing your lamination to us means having a single point of contact to simplify your logistics and optimize your production costs.
Our integrated approach helps you improve performance, responsiveness, and competitiveness. Contact us!
Our Precision Technical Die-Cutting Solutions
Flatbed die-cutting (hollow-punch die-cutting)
A core competency of the group, flatbed die-cutting is ideal for small, medium, and large production runs.
– Versatility: we offer total die-cutting or kiss-cutting.
– Packaging: Available in rolls or individually wrapped with a fingerlift tab for easy handling.
– Finishing: shelling of holes and peeling included, resulting in ready-to-use pieces.
Rotary die-cutting
For complex projects (involving up to 12 materials and 5 simultaneous tooling setups), our fleet of more than 15 state-of-the-art rotary die-cutting machines offers exceptional responsiveness. This technology enables integrated vision inspection (unit control by camera) and high production rates for very large production runs.
GERGONNE stands out for its ability to upgrade or modify its machines to address very specific challenges posed by its customers.
Laser die-cutting
Going beyond conventional methods, we offer a high-tech solution: continuous running laser cutting.
This state-of-the-art equipment allows us to perform bespoke die-cuttings with high complexity and very small sizes with extreme precision. Laser die-cutting also guarantees tight tolerances to meet the needs of the most demanding applications.
With laser die-cut adhesive tapes, GERGONNE ensures:
– an efficient and fast process
– a reduction in costs (no tooling costs)
– greater flexibility
– fine cutting and high precision (shape and size)
– the possibility of cutting abrasive materials
Block die-cutting
Using wire cutting, GERGONNE transforms blocks of foam or rubber into complex three-dimensional shapes.
Block die-cutting offers a productive alternative to punch cutting, depending on the specifics of your project.
Advanced Services: Spooling and Assembly
Spooling
Spooling allows thousands of linear meters of adhesive tapes, foams, or technical materials to be wound onto a single narrow-width spool (8 to 25 mm).
GERGONNE optimizes your industrial processes by:
– boosting your productivity: drastically reducing machine downtime and reel changes,
– ensuring reliable material flow: ideal for continuous automatic application lines
The fingerlift option (overhanging liner)
In addition, we specialize in creating spools with an overhanging liner. This fingerlift system makes it easier for the end user to remove the adhesive tape, combining industrial performance with user-friendly operation.
Support for Automated Assembly
Much more than just a manufacturer, GERGONNE is your trusted partner. Thanks to our complete mastery of our in-house designed production equipment, we support you in integrating our products:
– advice on part grip
– optimization of component presentation
– assistance with manual or automated assembly.